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Contemporary Outcomes of Open Conversion after Failed Endovascular Aortic Aneurysm Repair from a High-Volume Aortic Treatment Center
Michael J. Fassler1, Salvatore T. Scali1, Griffin P. Stinson1, Christopher R. Jacobs2, Martin R. Back1, Scott A. Berceli1, Michol A. Cooper1, Benjamin N. Jacobs1, Samir K. Shah1, Zain Shahid1, Gilbert R. Upchurch Jr.1, Thomas S. Huber1
1University of Florida - Division of Vascular Surgery and Endovascular Therapy, Gainesville, FL 2Mayo Clinic - Jacksonville - Division of Vascular Surgery and Endovascular Therapy, Jacksonville, FL

INTRODUCTION: Open conversion after failed endovascular aneurysm repair(EVAR) has been associated with higher morbidity and mortality than primary open repair. Prior series report 6%-10% elective mortality and 2-3-fold higher risk in non-elective cases. These concerns have increased enthusiasm for various endovascular salvage techniques; however, high-volume centers have reported excellent outcomes after native AAA repair, which may also impact their EVAR conversion(EVAR-c) results. While worse outcomes are expected in non-elective presentations, comparing these groups highlights distinct patient characteristics, technical demands, and outcomes which may inform management of failing EVAR. Therefore, we reviewed our single-center experience to characterize operative strategies, complications, and survival after EVAR-c.
METHODS: We performed a retrospective review of all consecutive EVAR-c at our high-volume aortic center(2000-2024). Patients were stratified as elective vs. non-elective presentation(rupture, infection, and/or aorto-enteric fistula). The primary outcome was 30-day mortality. Secondary outcomes included complications, 90-day mortality, discharge disposition, and survival.
RESULTS: 294 EVAR-c were performed: 193 elective(66%) and 101 non-elective(34%). Median age was 73-years; 84% were male. Comorbidities were comparable between groups(Table). Non-elective indications included rupture(54%), mycotic aneurysm(32%), and aorto-enteric fistula(10%); Elective cases were predominantly for endoleak(85% for any type; either type 1a and/or 1b in 60%). Median AAA diameter at conversion was 7.3cm[IQR 6.1-8.5], and similar for either cohort. Elective conversion occurred later after index EVAR (60-months[IQR 31-104]) vs. non-elective, 34-months[IQR 6-73];p<.001). Non-elective procedures required more complex reconstructions, including greater incidence of supra-mesenteric cross-clamping(67% vs. 50%;p=.006), total graft explantation(59% vs. 21%;p<.001), and adjunctive intraoperative procedure use(49% vs. 30%, p=.002) in addition to higher blood loss(3.0L vs. 2.0L;p<.001), transfusion requirements(5[3,8] vs. 2[0,3];p<.001), and operative time(4.4[3.0,5.4] vs. 3.2[2.5,4.5] hours;p<.001).30-day mortality was 19% for non-elective vs. 5% for elective EVAR-c(p=.001); 90-day mortality was 25% vs. 10%(p=.001). Median LOS was 11-days[IQR 8-17](non-elective 14 vs. elective, 10;p<.001). Complications were more frequent after non-elective operations(79% vs. 55%;p<.001), including gastrointestinal morbidity(33% vs. 7%;p<.001) and new hemodialysis requirement(15% vs. 6%;p=.02). Correspondingly, discharge to a facility was more likely after non-elective cases(67% vs. 40%;p<.0001). Overall 5-year survival for non-elective and elective procedures was 66±5% and 80±3%, respectively, with curves converging after 90-days(Figure; log-rank p-value=.007).
CONCLUSIONS: EVAR-c is resource-intensive, with high complication rates and prolonged hospitalization, particularly after non-elective procedures. Elective conversion, however, can be accomplished with low mortality, acceptable morbidity and are associated with excellent long-term survival at high-volume centers. Though outcomes differ by presentation, these comparisons highlight distinct phenotypes, technical challenges, and resource needs. These findings support early recognition of failing EVAR, timely elective referral, and concentration to specialized aortic centers to achieve optimal outcomes.

Table. Patient Demographics & Comorbidities, Operative Details, and Outcomes after EVAR Conversion
Feature, No. (%) Overall (n=294) Non-elective (n=101) Elective (n=193) P-value
Age, years (median [IQR])* 73 [68, 79] 71 [65, 80] 74 [69, 79] .01
Male sex 247 (84%) 85 (84%) 162 (84%) 1.0
BMI, kg/m2 (median [IQR]) 27 [24, 31] 27 [23, 30] 27 [25, 31] .1
Any cardiovascular risk factor 287 (98%) 97 (96%) 190 (98%) .3
Coronary artery disease 121 (41%) 39 (39%) 82 (42%) .5
Congestive heart failure 40 (14%) 17 (17%) 23 (12%) .3
Chronic pulmonary disease 67 (23%) 23 (23%) 44 (23%) 1.0
Renal insufficiency 87 (30%) 30 (30%) 57 (30%) 1.0
Preoperative Statin 180 (61%) 45 (45%) 135 (70%) < .001
Preoperative β-blocker 144 (49%) 40 (40%) 104 (54%) .03
Operative Details
Retroperitoneal approach 226 (77%) 68 (67%) 158 (82%) .006
Any supra-mesenteric clamp 165 (56%) 68 (67%) 97 (50%) .006
Total graft explant 100 (34%) 60 (59%) 40 (21%) < .001
Adjunctive intraoperative procedure* 107 (36%) 49 (49%) 58 (30%) .002
In-situ reconstruction 288 (98%) 95 (94%) 193 (100%) .002
Aorto-bi-iliac configuration 180 (61%) 54 (53%) 126 (65%) .06
Aorto-bi-femoral configuration 6 (2%) 1 (1%) 5 (3%) .7
Tube graft configuration 78 (27%) 21 (21%) 57 (30%) .1
Extra-anatomic reconstruction 6 (2%) 6 (6%) 0 (0%) .002
Dacron conduit 241 (82%) 58 (57%) 183 (95%) < .0001
Rifampin-soaked Dacron 30 (10%) 21 (21%) 9 (4%) < .0001
Autogenous vein/cadaveric 17 (6%) 16 (16%) 1 (1%) < .0001
EBL, liters (median [IQR]) 2.1 [1.4, 4.0] 3.0 [1.6, 5.0] 2.0 [1.2, 3.0] < .001
Intraoperative packed red cells, units 2 [1, 5] 5 [3, 8] 2 [0, 3] < .001
Operative duration, hours (median [IQR]) 3.6 [2.7, 4.8] 4.4 [3.0, 5.4] 3.2 [2.5, 4.5] < .001
Outcomes
Hospital LOS, days (median [IQR]) 11 [8, 17] 14 [10, 21] 10 [8, 15] < .001
ICU LOS, days (median [IQR]) 6 [4, 10] 8 [5, 14] 5 [3, 8] < .001
Any complication 186 (63%) 80 (79%) 106 (55%) < .001
Neurologic complication 23 (8%) 13 (13%) 10 (5%) .04
Cardiac complication 66 (22%) 21 (21%) 45 (23%) .7
Pulmonary complication 66 (22%) 27 (27%) 39 (20%) .2
GI complication 46 (16%) 33 (33%) 13 (7%) < .001
New need for in-hospital HD 27 (9%) 15 (15%) 12 (6%) .02
Infectious complication 46 (19%) 18 (22%) 28 (18%) .5
Ischemic complication 12 (4%) 9 (9%) 3 (2%) .004
Ancillary postop procedure 92 (31%) 53 (52%) 39 (20%) < .001
30-day mortality 28 (10%) 19 (19%) 9 (5%) <.001
In-hospital mortality 30 (10%) 19 (19%) 11 (6%) .001
90-day mortality 44 (15%) 25 (25%) 19 (10%) .001
*IQR, Interquartile range; Adjunctive intraoperative procedure included femoral vein harvest, adjunctive aorto-iliac/femoral-femoral bypass, distal lower extremity embolectomy, infrainguinal bypass, visceral/renal bypass, bowel repair/resection, and/or splenectomy



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